1. The quality of the preparation is reduced
The density of aluminum alloy is only about 1/3 of that of steel. Aluminum alloy materials are used in powder tank semi-trailers, which can greatly reduce the quality of powder tank semi-trailers.
Take a 38m³ horizontal powder tank semi-trailer as an example. The main structure (tank body, frame) and accessories of the powder tank semi-trailer are of high-strength steel structure. The curb weight is about 6.15~6.5t, and the main structure (tank body, frame) The curb weight of the powder tank semi-trailer with aluminum alloy structure and its accessories is about 5.0t; the curb weight of the horizontal powder tank semi-trailer with the 38m³ aluminum alloy structure and higher strength steel structure is 1.2~1.5t lighter.
Aluminum alloy cement tanker trailer
2. High economic benefits
According to GB 1589-2016 "Outer Dimensions, Axle Load and Mass Limits of Automobiles, Trailers and Motor Trains", the maximum total weight of six-axle semi-trailer trains shall not exceed 49t.
In order to achieve better economic benefits, it is particularly important to reduce the weight of vehicles and increase the effective load.
According to the feedback of a survey user, Mr. Shi in Jiangsu, that the transportation cost per ton of cement per 100 kilometers is about 50 yuan, and every extra 1 ton of cement can earn about 100 yuan per day; Zhang, a user in Hunan, reported that the transportation cost per ton of cement per 100 kilometers is about 40 yuan, every extra 1 ton of cement can earn about 140 yuan more per day.
Calculated based on 300 days of operation per year (busy year), if the weight of the aluminum alloy powder tank semi-trailer is reduced by 1.5t, it can earn an extra 45,000 to 63,000 yuan per year.
3. Energy saving and emission reduction
According to the relevant research report of the European Aluminum Association, for every 100kg lighter, fuel consumption per 100 kilometers can be reduced by 0.6L, and every 1L of fuel saved can reduce CO2 emissions by 2.3kg.
If an aluminum alloy horizontal powder tank semi-trailer can reduce the weight by 1.5t and drive 120,000 km a year, it can save 5400L of fuel per year and reduce CO2 emissions by 14.42t based on half of the empty mileage.
4, corrosion resistance
Aluminum alloy is in contact with air, and the surface will naturally form an oxide film, which has good corrosion resistance. Therefore, the aluminum alloy structural parts of the powder tank semi-trailer can not be coated with anti-rust paint on the surface.
The powder tank semi-trailer with aluminum alloy structure reduces the cost of paint coating in the factory, and at the same time reduces the damage to the operator's body and the environmental pollution caused by the paint spraying.
5. High recycling value
Due to the high corrosion resistance of aluminum alloy, when the vehicle reaches the mandatory scrapping period, the car body has not yet been damaged, and the recovery value of the higher-strength aluminum alloy steel is high.
According to relevant data, the current scrap aluminum price is about 11,000/t, and the scrap iron price is about 1,900/t. If an aluminum alloy powder tank semi-trailer uses 2t aluminum alloy material, the recycling price of aluminum alloy material is 22,000 yuan;
At the same time, the high-strength steel powder tank semi-trailer of the same volume uses 3.5t high-strength steel, and the recycling price of steel is 0.665 million (at the same time, the corrosion resistance of steel is poor, and the recycling price of high-strength steel is lower than this value).
1. The best raw material steel: the tank body and structure are made of YP≥620 high-strength steel, which can ensure a longer service life and lighter tare weight.
2. Excellent performance: The unique design ensures the discharge speed> 1.3t/min, and the vertical discharge distance is 15m.
3. High-quality welding: high-quality steel and high-quality welding support can ensure the safety of aluminum cement bulk trailers for a longer time.
4. Durable paint: The paint base of the vehicle is sandblasted and clean, and two primers can extend the paint life.
5. Aluminum pneumatic trailer design: 3D drawing provided by Ansys&Hypermesh Analyze supports reasonable design.
Through the video below, you can learn about different types of aluminum tanker trailers (like bulk cement truck trailer , cement tanker trailer , dry bulk trailer , flour tankers for sale , silo trailer for sale)
And the process, testing, packaging and customer feedback, etc.
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